Single punch tablet machine common faults and solutions (1)

The single punching machine is a small bench-top electric continuous tableting machine that can also be hand-cranked. Today Xiaobian summed up some common faults during use.
First, the top car is rushed into the middle mold and then "top dead", the machine stops running. Due to the heavy load during the top car, the machine is often damaged or burned.
The reason for this:
(1) The pressure is too large; the tablets are too hard (2) Repeated feeding (3) The eccentric wheel shell and the spindle hole are short of oil, the rotation resistance is too large, and even the severe wear and tear occurs. (4) The belt is too loose (5) The starting position is improper (6) The hand is not strong enough Prevention and treatment:
(1) Adjust the pressure gradually. Do not adjust too much at one time, and the tablets can not be over-pressed. (2) Avoid repeated feeding. (3) Always maintain lubrication. If it has been seriously worn or “killed”, it must be disassembled and repaired immediately.
(4) Adjust the belt and adjust it with two adjusting nuts on the electromechanical base plate. Pay attention to the lock after adjustment.
(5) Regardless of manual or electric compression, the upper punch rod should be in the raised position and then restarted before starting. If the upper punch is started in the lowered position, the medium-molded piece is entered just after the start of the start. At this time, since the rotation speed of the machine has not risen and the inertia is small, the top car is likely to occur.
(6) The hand presser must be used at the start or when the upper punch passes the lowest point.
(7) When the car is pressed during the electric pressing, the power should be turned off immediately to avoid burning the motor. When the top car is light, you can use the hand to turn the handwheel to make the upper punch pass the "dead point" (but not reversed, so as to avoid repeated feeding of the feeder, resulting in a more serious top car). When the car is severely jacked, loosen the connecting rod lock nut, turn the upper punch rod to raise it to reduce the pressure, and then turn the hand wheel to push the tablet out. Then re-adjust the hardness of the tablets.
Second, the operation is not working. Reasons: The friction surface of the moving parts lacks oil, enters the dirt, rusts, and seriously wears out the parts.
Prevention and treatment: Always check each part to keep it clean and lubricated. Lubrication of the friction surfaces of all moving parts is an important part of ensuring the normal operation of the machine and prolonging the service life. In particular, if the main moving parts are dry and run in the absence of oil, they will be quickly damaged and cannot be used. Therefore, the tablet press is used before use. It is necessary to add lubricating oil to all the oil cups, oil holes and friction surfaces, and operate the air to make the friction surfaces full of oil film before they can be put into use. In the future, each shift will be refueled on time, but it should not be too much for each refueling, so as to avoid spillage affecting cleaning and staining the tablets. If there is any bad condition, repair it immediately, and do not deteriorate or damage the machine.
Third, the undershoot is heavy or blocked when it rises.
cause:
(1) Since the surface of the die is not light or worn; or due to improper granulation of the ingredients, the powder adheres to the surface of the punch and the middle mold, which increases the resistance of the sheet.
(2) The lifting cam is seriously worn or enters the sundries. (3) Improper adjustment, so that the lower punching core rod is lifted with the middle mold when it is raised.
Prevention and treatment:
(1) If the die is found to have a sticking phenomenon, replace the die or reprocess the drug according to the situation.
(2) Check and repair, keep it clean and lubricated.
(3) Pay attention when adjusting.

Rapid Test Kit

1 - 3 indicates a very acidic substance
4 - 6 indicates an acidic substance
7 indicates neutral
8 - 11 indicates alkalinity
12 - 14 indicates a very high level of alkalinity
Paper Size:app 45mm x 7mm (L x W)
Weigh:app 3g
a. Drink a fresh green juice every single day.
b. Drink the juice of half lemon squeezed in a glass of warm water first thing in the morning (citrus fruits seem acidic but are actually very alkaline!)
c. Eat a diet full of nutritious and alkaline vegetables and fruits.
d. Stay away from all processed foods and fried foods which are extremely acidic.Avoid refined sugar like the plague, fresh fruits are okay.
e. Drink quality water such as purified water or even better, fresh spring water (tap water usually has fluoride in it and is very toxic to the body, which your dentist may not tell you.)
f. Use natural household cleaning agents such as diluted apple cider vinegar.Eat more plant-based foods and opt for only grass-fed, organic animal products.

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